Pipe Thermal Expansion Calculator

Estimate linear thermal expansion of pipe runs from material, length, and temperature change.

Author

Dr. Samuel Okafor

Plumbing editorial contributor

Nigerian-Canadian data scientist with a PhD from the University of Toronto, building ML models for early cancer detection

Reviewed by

Dr. Fatima Al-Rashidi

Plumbing content reviewer

Kuwaiti epidemiologist trained at Johns Hopkins, leading WHO initiatives on maternal health in the Gulf region

Last updatedFebruary 22, 2026

PublishedFebruary 22, 2026

CPVC, 25 ft, ΔT 25°F =

0.255 in

Representative value from the Pipe Thermal Expansion Calculator reference table.

Reference Values

Browse 64 reference values with individual detail pages for quick lookup.

Browse all reference values

Pipe Thermal Expansion Calculator

Estimate linear movement caused by temperature change in common plumbing materials.

Estimated Expansion

Reference Table

Use this complete table for quick lookup and internal linking to specific value pages.

Pipe Thermal Expansion Calculator Reference
ScenarioExpansion (in)Expansion (mm)
Steel, 25 ft, ΔT 25°F0.0487 in1.24
Steel, 25 ft, ΔT 50°F0.0975 in2.48
Steel, 25 ft, ΔT 75°F0.1463 in3.71
Steel, 25 ft, ΔT 100°F0.195 in4.95
Steel, 50 ft, ΔT 25°F0.0975 in2.48
Steel, 50 ft, ΔT 50°F0.195 in4.95
Steel, 50 ft, ΔT 75°F0.2925 in7.43
Steel, 50 ft, ΔT 100°F0.39 in9.91
Steel, 75 ft, ΔT 25°F0.1463 in3.71
Steel, 75 ft, ΔT 50°F0.2925 in7.43
Steel, 75 ft, ΔT 75°F0.4388 in11.14
Steel, 75 ft, ΔT 100°F0.585 in14.86
Steel, 100 ft, ΔT 25°F0.195 in4.95
Steel, 100 ft, ΔT 50°F0.39 in9.91
Steel, 100 ft, ΔT 75°F0.585 in14.86
Steel, 100 ft, ΔT 100°F0.78 in19.81
Copper, 25 ft, ΔT 25°F0.0705 in1.79
Copper, 25 ft, ΔT 50°F0.141 in3.58
Copper, 25 ft, ΔT 75°F0.2115 in5.37
Copper, 25 ft, ΔT 100°F0.282 in7.16
Copper, 50 ft, ΔT 25°F0.141 in3.58
Copper, 50 ft, ΔT 50°F0.282 in7.16
Copper, 50 ft, ΔT 75°F0.423 in10.74
Copper, 50 ft, ΔT 100°F0.564 in14.33
Copper, 75 ft, ΔT 25°F0.2115 in5.37
Copper, 75 ft, ΔT 50°F0.423 in10.74
Copper, 75 ft, ΔT 75°F0.6345 in16.12
Copper, 75 ft, ΔT 100°F0.846 in21.49
Copper, 100 ft, ΔT 25°F0.282 in7.16
Copper, 100 ft, ΔT 50°F0.564 in14.33
Copper, 100 ft, ΔT 75°F0.846 in21.49
Copper, 100 ft, ΔT 100°F1.128 in28.65
CPVC, 25 ft, ΔT 25°F0.255 in6.48
CPVC, 25 ft, ΔT 50°F0.51 in12.95
CPVC, 25 ft, ΔT 75°F0.765 in19.43
CPVC, 25 ft, ΔT 100°F1.02 in25.91
CPVC, 50 ft, ΔT 25°F0.51 in12.95
CPVC, 50 ft, ΔT 50°F1.02 in25.91
CPVC, 50 ft, ΔT 75°F1.53 in38.86
CPVC, 50 ft, ΔT 100°F2.04 in51.82
CPVC, 75 ft, ΔT 25°F0.765 in19.43
CPVC, 75 ft, ΔT 50°F1.53 in38.86
CPVC, 75 ft, ΔT 75°F2.295 in58.29
CPVC, 75 ft, ΔT 100°F3.06 in77.72
CPVC, 100 ft, ΔT 25°F1.02 in25.91
CPVC, 100 ft, ΔT 50°F2.04 in51.82
CPVC, 100 ft, ΔT 75°F3.06 in77.72
CPVC, 100 ft, ΔT 100°F4.08 in103.63
PEX, 25 ft, ΔT 25°F0.6075 in15.43
PEX, 25 ft, ΔT 50°F1.215 in30.86
PEX, 25 ft, ΔT 75°F1.8225 in46.29
PEX, 25 ft, ΔT 100°F2.43 in61.72
PEX, 50 ft, ΔT 25°F1.215 in30.86
PEX, 50 ft, ΔT 50°F2.43 in61.72
PEX, 50 ft, ΔT 75°F3.645 in92.58
PEX, 50 ft, ΔT 100°F4.86 in123.44
PEX, 75 ft, ΔT 25°F1.8225 in46.29
PEX, 75 ft, ΔT 50°F3.645 in92.58
PEX, 75 ft, ΔT 75°F5.4675 in138.87
PEX, 75 ft, ΔT 100°F7.29 in185.17
PEX, 100 ft, ΔT 25°F2.43 in61.72
PEX, 100 ft, ΔT 50°F4.86 in123.44
PEX, 100 ft, ΔT 75°F7.29 in185.17
PEX, 100 ft, ΔT 100°F9.72 in246.89

Frequently Asked Questions

Common questions about Pipe Thermal Expansion Calculator, formulas, and typical use cases.

How is pipe thermal expansion calculated?

Linear expansion is estimated by ΔL = α × L × ΔT, where α is material expansion coefficient, L is length, and ΔT is temperature change.

Why do plastic pipes move more than metal pipes?

Plastics like PEX and CPVC have higher thermal expansion coefficients than metals, so they expand more for the same temperature rise.

When should expansion be considered in plumbing design?

Long straight runs, hot water systems, and large temperature swings often require planning for expansion loops, offsets, or supports.

Is this enough for final support design?

Use it as an estimate. Final support and restraint design should follow manufacturer guidance and applicable plumbing/mechanical codes.

Methodology and Review

This page combines a live calculator, precomputed reference values, and FAQ content from the same conversion definition to reduce mismatch between calculator output and lookup tables.

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For compliance-sensitive work, verify final values against project requirements, governing standards, and manufacturer documentation.